well device for installation in an underground wellbore and method for controlling fluid flow in an

专利摘要:
well apparatus for installation in a well hole in an underground zone and method for controlling the flow of fluid in an underground well hole an apparatus is described for controlling the flow of fluid in a tubular positioned in an extending well hole through an underground formation. a flow control system is placed in fluid communication with a main tubular. the flow control system has a flow rate control system and path dependent resistance system. the flow rate control system has a first and second passages, the production fluid flowing in the passages with the fluid flow rate through the passages related to the fluid flow characteristic. the path dependent resistance system includes a vortex chamber with a first and second inlets and an outlet, the first entry of the path dependent resistance system in fluid communication with the first pass of the flow rate control system and the second fluid communication input m with the second pass of the flow rate control system. the first inlet is positioned to direct the fluid in the vortex chamber such that it flows mainly tangentially in the vortex chamber, and the second inlet is positioned to direct the fluid such that it flows mainly radially within the vortex chamber. undesirable fluids, such as natural gas or water, in an oil well, are directed, based on their relative characteristics, into the vortex mainly tangentially, thus restricting the flow of fluid when the unwanted fluid is present as a component of the production fluid .
公开号:BR112012018831B1
申请号:R112012018831
申请日:2011-01-26
公开日:2019-12-17
发明作者:D Dykstra Jason；C Gano John；Holderman Luke；Linley Fripp Michael；Dejesus Orlando
申请人:Halliburton Energy Services Inc；
IPC主号:

专利说明:

WELL APPLIANCE FOR INSTALLATION IN A WELL HOLE IN AN UNDERGROUND ZONE AND METHOD TO CONTROL FLUID FLOW IN AN UNDERGROUND WELL HOLE ”
Invention field [001] The invention generally relates to methods and apparatus for selective control of fluid flow from a formation in an underground formation having hydrocarbons in a production column in a well bore. More particularly, the invention relates to methods and apparatus for controlling fluid flow based on some characteristic of fluid flow through the use of a flow direction control system and a path dependent resistance system to provide variable resistance fluid flow. The system may also preferably include a fluid amplifier. Background of the invention [002] During the completion of a well that crosses an underground formation having hydrocarbons, production piping and various equipment are installed in the well to allow the safe and efficient production of fluids. For example, to avoid the production of particulate material from an unconsolidated or weakly consolidated underground formation, certain completions include one or more sand control screens positioned close to the desired production intervals. In other completions, to control the flow rate of production fluids into the production pipeline, it is common practice to install one or more inflow control devices with the completion column.
[003] The production from any given section of
2/70 production piping can often have multiple fluid components, such as natural gas, oil and water, with the production fluid changing its composition proportionally over time. Thus, as the proportion of fluid components changes, fluid flow characteristics will also change. For example, when the production fluid has a proportionately higher amount of natural gas, the viscosity of the fluid will be less and the density of the fluid will be less than when the fluid has a proportionally higher amount of oil. It is often desirable to reduce or avoid the production of one constituent in favor of another. For example, in an oil well, it may be desirable to reduce or eliminate the production of natural gas and maximize oil production. Although several downhole tools have been used to control the flow of fluids based on their convenience, the need arose for a flow control system to control the inflow of fluids that is reliable in a variety of flow conditions. In addition, the need arose for a flow control system that operates autonomously, that is, in response to changing conditions at the bottom of the well and without the need for surface signals by the operator. In addition, the need arose for a flow control system without movement of mechanical parts that are subject to breakage in adverse well conditions including the erosive or clogging effects in the fluid. Similar issues arise with regard to injection situations, with fluid flow passing in rather than outside the formation.
Summary of the invention
3/70 [004] An apparatus is described to control the flow of fluid in a production tubular positioned in a well bore that extends through an underground formation having hydrocarbons. A flow control system is placed in fluid communication with a production tube. O
system in control in flow has one system in control in direction in flow and one system of resistance dependent in way. O system in control in direction in flow can
preferably comprises a flow rate control system having at least one first and second passages, the production fluid flowing in the passages with the fluid flow rate through the passages related to a fluid flow characteristic, such as viscosity, density, flow rate, or combinations of properties. The path-dependent resistance system preferably includes a vortex chamber with at least one first inlet and one outlet, the first inlet of the path-dependent resistance system in fluid communication with at least one of the first or second passage of the control system flow rate. In a preferred embodiment, the path-dependent resistance system includes two entrances. The first inlet is positioned to direct fluid within the vortex chamber such that it flows mainly tangentially in the vortex chamber, and the second inlet is positioned to direct the fluid such that it flows mainly radially within the vortex chamber. Desired fluids, such as oil, are selected based on their relative characteristics and are directed mainly radially into the vortex chamber. Undesirable fluids, such as gas
4/70 natural or water in an oil well, are directed into the vortex chamber mainly tangentially, thus restricting the flow of fluid.
[005] In a preferred embodiment, the flow control system also includes a fluid amplifier system interposed between the fluid ratio control system and the path-dependent resistance system and in fluid communication with both. The fluid amplifier system can include a proportional amplifier, a jet type amplifier or a pressure type amplifier. Preferably, a third fluid passage, a primary passage, is provided in the fluid ratio control system. The fluid amplifier system then uses the flow from the first and second passages as it controls to direct the flow of the primary pass.
[006] The downhole tubular may include a plurality of flow control systems of the invention. The inner passage of the tubular oil field can also have an annular passage, with a plurality of flow control systems positioned adjacent to the annular passage in such a way that the fluid flowing through the annular passage is directed to the plurality of flow control systems. flow.
Brief description of the drawings [007] For a more complete understanding of the characteristics and advantages of the present invention, reference is now made to the detailed description of the invention, together with the attached figures where corresponding numerals in the different figures refer to corresponding parts and where:
5/70 [008] Figure 1 is a schematic illustration of a well system including a plurality of autonomous flow control systems that incorporate the principles of the present invention;
[009] Figure 2 is a side cross-sectional view of a mesh system, an inflow control system, and a flow control system according to the present invention;
[010] Figure 3 is a schematic view of the representation of an autonomous flow control system of an embodiment of the invention;
[011] At Figures 4A and 4B are models of Dynamics in Fluid Computational of control system flow gives Figure 3 for natural gas and oil; [012] THE Figure 5 is a schematic diagram of an
embodiment of a flow control system according to the present invention having a ratio control system, path-dependent resistance system and fluid amplifier system;
[013] Figures 6A and 6B are Computational Fluid Dynamics models showing the flow rate amplification effects of a fluid amplifier system on a flow control system in an embodiment of the invention;
[014] Figure 7 is a schematic diagram of a pressure-type fluid amplifier system for use in the present invention;
[015] Figure 8 is a perspective view of a flow control system according to the present invention positioned on a tubular wall;
[016] Figure 9 is a sectional end view
6/70 cross-section of a plurality of flow control systems of the present invention positioned on a tubular wall;
[017] Figure 10 is a schematic diagram of a modality of a flow control system according to the present invention having a flow rate control system, a pressure type fluid amplifier system, a bistable switching amplifier system. and a path-dependent resistance system;
[018] Figures 11 A-B are Computational Fluid Dynamics models showing the flow rate amplification effects of the modality of a flow control system as illustrated in Figure 10;
[019] Figure 12 is a schematic diagram of a flow control system according to an embodiment of the invention using a fluid ratio control system, a fluid amplifier system having a proportional amplifier in series with an amplifier of the type bistable, and a path-dependent resistance system;
[020] Figures 13A and 13B are Computational Fluid Dynamics models showing fluid flow patterns in the flow control system mode as seen in Figure 12;
[021] Figure 14 is a perspective view of a flow control system according to the present invention positioned on a tubular wall;
[022] Figure 15 is a schematic diagram of a flow control system according to an embodiment of the invention designed to select a lower viscosity fluid over a higher viscosity fluid;
7/70 [023] Figure 16 is a schematic diagram showing the use of flow control systems of the invention in an injection and a production well;
[024] Figures 17A-C are schematic views of a modality of the path-dependent resistance systems of the invention, indicating the variation of the flow rate over time; Figure 18 is a graph of pressure versus flow rate and indicating the expected hysteresis effect from the variance in flow rate over time in the system of Figure 17;
[025] Figure 19 is a schematic diagram showing a flow control system according to a modality of the invention having a ratio control system, amplifier system and path-dependent resistance system, exemplary for use in replacing the control device. inflow control;
[026] Figure 20 is a graph of pressure, P, versus flow rate, Q, showing the behavior of flow passages in Figure 19;
[027] Figure 21 is a schematic diagram showing a modality of a flow control system according to the invention having multiple valves in series, with an auxiliary flow passage and a secondary path dependent resistance system;
[028] Figure 22 shows a schematic diagram of a flow control system according to the invention for use in reverse cementation operations in a tubular extending to a well hole;
[029] Figure 23 shows a schematic diagram of a flow control system according to the invention; and
8/70 [030] Figures 24A-D show schematic views of the representation of four alternative modalities of a path-dependent resistance system of the invention.
[031] It should be understood by those skilled in the art that the use of directional terms such as above, below, top, bottom, up, down and the like are used in relation to illustrative modalities as they are described in the figures, the upward direction being towards the top of the corresponding figure and the downward direction being towards the bottom of the corresponding figure. When this is not the case, and a term is being used to indicate a required orientation, the Descriptive Report will indicate or clarify. The terms upstream and downstream are used to indicate the location or direction in relation to the surface, where upstream indicates the relative position or movement towards the surface along the well bore and the downstream indicates the additional relative position or movement for off the surface along the well hole.
Detailed description of preferred embodiments [032] Although the manufacture and use of various embodiments of the present invention are discussed in detail below, a practitioner of the technique will appreciate that the present invention provides applicable inventive concepts that can be incorporated in a variety of specific contexts. The specific modalities discussed here are illustrative of specific ways to make and use the invention and not to limit
the scope of the present invention. [033] THE Figure 1 is a illustration schematic of one system in well, indicated usually 10, including an plurality of autonomous flow control systems what
9/70 incorporate the principles of the present invention. A well bore 12 extends across several strata of earth. Well hole 12 has a substantially vertical section 14, an upper portion of which has a casing column 16 installed therein. Well hole 12 also has a substantially offset section 18, shown as horizontal, which extends through a formation underground having hydrocarbons 20. As illustrated, substantially horizontal section 18 of well hole 12 is an open hole. Although shown here in a horizontal, open-hole, borehole section, the invention will work in any orientation, and in an open or coated hole. The invention also works equally well with injection systems, as will be discussed above.
[034] Positioned inside the well bore 12 and extending from the surface is a pipe column 22. The pipe column 22 provides a conduit for fluids to travel from formation 20 upstream to the surface. Positioned within the pipe column 22 at various production intervals adjacent to formation 20 are a plurality of autonomous flow control systems 25 and a plurality of production pipe sections 24. At each end of each production pipe section 24 is a packer 26 that provides a fluid seal between the pipe column 22 and the well hole wall 12. The space in between each pair of adjacent packers 26 defines a production interval.
[035] In the illustrated mode, each of the production pipe sections 24 includes the sand control capability. The sand control screen elements or media
10/70 filters associated with production piping sections 24 are designed to allow fluids to flow through, but prevent sufficiently sized particulate material from flowing through. Although the invention does not need to have a sand control screen associated with it, if one is used, then the exact design of the screen element associated with fluid flow control systems is not critical to the present invention. There are many designs for sand control screens that are well known in the industry, and will not be discussed in detail here. In addition, an external protective cover having a plurality of perforations through it can be positioned around the outside of any filter medium.
[036] Through the use of the flow control systems 25 of the present invention, in one or more production intervals, some control over the volume and composition of the fluids produced is made possible. For example, in an oil production operation if an unwanted fluid component, such as water, steam, carbon dioxide, or natural gas, is entering one of the production intervals, the flow control system in that interval will go autonomously restrict or resist the production of fluid from that range.
[037] The term natural gas ”, as used in this document, means a mixture of hydrocarbons (and varying amounts of non-hydrocarbons) that exists in a gas phase at ambient pressure and temperature. The term does not indicate that natural gas is in a gaseous phase at the bottom of the well of the systems of the invention. In fact, it should be understood that the flow control system is for use in
11/70 places where pressure and temperature are such that natural gas will mostly be in a liquefied state, although other components may be present and some components may be in a gaseous state. The inventive concept will work with liquids or gases, or when both are present.
[038] The fluid flowing within the production piping section 24 typically comprises more than one fluid component. Typical components are natural gas, oil, water, steam or carbon dioxide. Steam and carbon dioxide are generally used as injection fluids to drive the hydrocarbon into the production tube, whereas natural gas, oil and water are typically found in situ in the formation. The proportion of these components in the fluid flowing in each section of production piping 24 will vary over time and based on conditions within the well formation and borehole. Likewise, the composition of the fluid flowing within the various sections of production tubing tubes the entire length of the entire production column can vary significantly from section to section. The flow control system is designed to reduce or restrict production from any particular range when there is a higher proportion of an undesirable component.
[039] Therefore, when a production interval corresponding to a particular interval in the flow control systems produces a greater proportion of an unwanted fluid component, the flow control system in that interval will restrict or resist the production of flow from that range. Thus, the other
12/70 production that are producing a higher proportion of the desired fluid component, in this case oil, will contribute more to the production stream that enters the pipe column 22. In particular, the flow rate of formation 20 to the pipe column 22 will be less where the fluid must flow through a flow control system (instead of simply flowing through the pipe column). In other words, the flow control system creates a flow restriction on the fluid.
[040] Although Figure 1 illustrates a flow control system at each production interval, it should be understood that any number of systems of the present invention can be deployed within a production interval without departing from the principles of the present invention. Likewise, the flow control systems of the invention do not have to be associated with each production interval. They can only be present at some of the production intervals in the well bore or they can be in the pipeline passage to target multiple production intervals.
[041] Figure 2 is a cross-sectional side view of a screen system 28, and one embodiment of a flow control system 25 of the invention having a flow direction control system, including a ratio control system. flow 40, and a path dependent resistance system 50. The production piping section 24 has a screen system 28, an optional inflow control device (not shown) and a flow control system 25. The tubular production line defines an inner passage 32. Fluid flows from formation 20 within the production pipeline section 24 through the screen system 28. The
13/70 screen system specifics are not explained in detail here. The fluid, after being filtered through the screen system 28, if present, flows into the inner passage 32 of the production piping section 24. As used here, the inner passage 32 of the production piping section 24 can be an annular space, as shown, a central cylindrical space, or other arrangement. In practice, downhole tools will have passages of various structures, often having fluid flow through ring passages, central openings, coiled or tortuous pathways, and other arrangements for various purposes. The fluid can be directed through a tortuous passage or other fluid passages to provide additional filtration, fluid control, pressure drops, etc. The fluid then flows into the inflow control device, if present. Various inflow control devices are well known in the art and are not described in detail here. An example of such a flow control device is one commercially available from Halliburton Energy Services, Inc. under the brand name EquiFlow ^® . The fluid then flows to the inlet 42 of the flow control system 25. Although it is suggested here that the additional inflow control device is positioned upstream of the device of the invention, it can also be positioned downstream of the device of the invention or in parallel with the device of the invention.
[042] Figure 3 is a schematic view of the representation of an autonomous flow control system 25 of an embodiment of the invention. System 25 has a fluid direction control system 40 and a resistance system
14/70 path dependent 50.
[043] The fluid direction control system is designed to control the direction of the fluid that is directed into one or more inputs of subsequent subsystems, such as amplifiers or path dependent resistance system. The fluid ratio system is a preferred embodiment of the fluid direction control system, and is designed to divide the fluid flow into multiple currents of varying volumetric ratio, taking advantage of the characteristic properties of the fluid flow. Such properties may include, but are not limited to, fluid viscosity, fluid density, flow rates or combinations of properties. When the term viscosity is used, it means any of the rheological properties including kinematic viscosity, yield strength, viscoplasticity, surface tension, wetting capacity, etc. As the proportional amounts of fluid components, for example, oil and natural gas, in the fluid produced change over time, the characteristic of the fluid flow also changes. When the fluid contains a relatively high proportion of natural gas, for example, the density and viscosity of the fluid will be less than for oil. The behavior of fluids in flow passages is dependent on the characteristics of the fluid flow. In addition, certain passage configurations will restrict flow, or provide greater resistance to flow, depending on the characteristics of the fluid flow. The fluid ratio control system takes advantage of changes in fluid flow characteristics over the life of the fluid.
15/70 well.
[044] The fluid ratio system 40 receives fluid 21 from the inner passage 32 of the production piping section 24 or from the inflow control device through inlet 42. The ratio control system 40 has a first passage 44 and second passage 46. As the fluid flows into the entrance of the fluid ratio control system 42, it is divided into two flow streams, one in the first passage 44 and one in the second passage 46. The two passages 44 and 46 are selected to have a different configuration to provide different resistance to the fluid flow based on the characteristics of the fluid flow.
[045] The first passage 44 is designed to provide greater resistance to the desired fluids. In a preferred embodiment, the first passage 44 is a narrow, relatively long tube that provides greater resistance to fluids such as oil and less resistance to fluids, such as natural gas or water. Alternatively, other designs for viscosity-dependent resistance tubes can be employed, such as a path or a tortuous passage with a textured interior wall surface. Obviously, the resistance provided by the first passage 44 varies infinitely with changes in the characteristic of the fluid. For example, the first pass will offer greater resistance to fluid 21 when the ratio of oil to natural gas to fluid is 80:20 than when the ratio is 60:40. In addition, the first pass will offer relatively little resistance to some fluids, such as natural gas or water.
16/70 [046] The second passage 46 is designed to offer relatively constant resistance to a fluid, regardless of the characteristics of the fluid flow, or to provide greater resistance to undesirable fluids. A second preferred passage 46 includes at least one flow restrictor 48. Flow restrictor 48 can be a Venturi tube, an orifice, or a nozzle. Multiple flow restrictors 48 are preferred. The number and type of restrictors and the degree of restriction can be chosen to provide a selected resistance to the fluid flow. The first and second passages can provide greater resistance to fluid flow as the fluid becomes more viscous, but the resistance to flow in the first pass will be greater than the increase in flow resistance in the second pass.
[047] Thus, the fluid ratio control system 40 can be employed to divide fluid 21 into the currents of a pre-selected flow rate. When the fluid has multiple components of the fluid, the flow rate will typically be between the ratios for the two unique components. In addition, as the fluid formation changes in the component's constitution over time, the flow rate will also change. The change in flow rate is used to change the fluid flow pattern into the path-dependent resistance system.
[048] The flow control system 25 includes a path dependent resistance system 50. In the preferred embodiment, the path dependent resistance system has a first inlet 54 in fluid communication with the first passage 44, a second inlet 56 in communication
17/70 of fluid with the second passage 46, a vortex chamber 52 and an outlet 58. The first inlet 54 directs fluid into the vortex chamber mainly tangentially. The second inlet 56 directs fluid into the vortex chamber 56 mainly radially. The fluids entering the vortex chamber 52 mainly tangentially will be spirals around the vortex chamber before eventually flowing through the vortex outlet 58. The spiraling fluid around the vortex chamber will suffer from friction losses. In addition, the tangential velocity produces a centrifugal force that prevents radial flow. The fluid from the second inlet enters the chamber mainly radially and mainly flows down the wall of the vortex chamber and through the outlet without spiraling. Therefore, the path-dependent resistance system provides greater resistance to fluids that enter the chamber mainly tangentially than those that enter mainly radially. This resistance is performed as a back pressure on the upstream fluid and, therefore, a reduction in the flow rate. Back pressure can be applied to the fluid selectively by increasing the proportion of fluid that enters the vortex mainly tangentially and, therefore, reduced flow rate, as is done in the inventive concept.
[049] The different resistance to the flow between the first and second passages in the fluid ratio systems results in a volumetric flow division between the two passages. A ratio can be calculated from the two volumetric flow rates. In addition, the design of the passages can be selected to result in
18/70 private volumetric flow. The fluid ratio system provides a mechanism for directing fluid that is relatively less viscous into the vortex mainly tangentially, thereby producing greater strength and a lower flow rate for the relatively less viscous fluid than it would otherwise be. be produced.
[050] Figures 4A and 4B are two Computational Fluid Dynamics models of the flow control system of Figure 3 for natural gas and oil flow patterns. Model 4A shows natural gas with a volumetric flow rate of approximately 1: 2 (flow rate through the tangential inlet of vortex 54 vs radial inlet of vortex 56) and model 4B shows an oil with a flow rate of approximately 1: 2. These models show that with the proper sizing and selection of passages in the fluid ratio control system, the fluid composed of more natural gas can be displaced more than its total flow to make more energy waste route into the flow system. path-dependent resistance mainly tangentially. Thus, the fluid ratio system can be used in conjunction with the path-dependent resistance system to reduce the amount of natural gas produced from any particular production pipeline section.
[051] Note that in Figure 4 turbulences 60 or dead spots can be created in the flow patterns on the walls of the vortex chamber 52. Particulate matter and sand can be established outside the fluid and constitute these turbulent places 60. Consequently, in one modality, the
19/70 path-dependent resistance system further includes one or more secondary outlets 62 to allow sand to be expelled out of vortex chamber 52. Secondary outlets 62 are preferably in fluid communication with the production column 22 upstream of the chamber of vortex 52.
[052] The angles where the first and second inlets direct the fluid into the vortex chamber can be changed to provide the cases where the flow entering the path-dependent resistance system is closely balanced. The angles of the first and second inlets are chosen in such a way that the combination of the vector resulting from the first inlet and the second inlet flow is intended for outlet 58 of vortex chamber 52. Alternatively, the angles of the first and second inlets could be chosen in such a way that the vector combination resulting from the flow of the first and second flows entered will maximize the fluid flow spiral in the chamber. Alternatively, the angles of the first and second inlet streams could be chosen to minimize turbulence 60 in the vortex chamber. The practitioner will recognize that the angles of the inlets at their connection to the vortex chamber can be changed to provide a desired flow pattern in the vortex chamber.
[053] In addition, the vortex chamber may include flow vanes or other steering devices, such as ridges, ridges, waves or other surface forms, to direct the flow of fluid within the chamber or to provide additional flow resistance of certain directions of rotation. The vortex chamber can be cylindrical, as shown, or rectangular, straight, oval, spherical, spheroidal or
20/70 another way.
[054] Figure 5 is a schematic diagram of an embodiment of a flow control system 125 having a fluid ratio system 140, path dependent resistance system 150 and a fluid amplifier system 170. In a preferred embodiment, the flow control system 125 has a fluid amplifier system 170 to amplify the separation ratio produced in the first and second passages 144, 146 of the ratio control system 140 such that a greater ratio is achieved in the volumetric flow in the first inlet 154 and a second inlet 156 of the path-dependent resistance system 150. In a preferred embodiment, the fluid ratio system 140 further includes a primary flow passage 147. In this embodiment, the fluid flow is separated into three pathways. flow along flow passages 144, 146 and 147 with primary flow at primary pass 147. It should be understood that the flow division between passages can be selected ionized by the design parameters of the passages. Primary passage 147 is not required for the use of a fluid amplifier system, but is preferred. As an example of the inlet flow rate between the three inlets, the flow rate for a fluid made up primarily of natural gas can be 3: 2: 5 for first pass: second pass: primary pass. The ratio for the fluid composed mainly of oil can be 2: 3: 5.
[055] The fluid amplifier system 170 has a first inlet 174 in fluid communication with first pass 144, a second inlet 176 in fluid communication with second pass 146 and a primary inlet 177
21/70 in fluid communication with primary passage 147. Entries 174, 176 and 177 of fluid amplifier system 170 join in amplifier chamber 180. The fluid flow within chamber 180 is then divided at amplifier outlet 184 which is in fluid communication with the input of the path-dependent resistance system 154, and the output of amplifier 186 which is in fluid communication with the input of the path-dependent resistance system 156. The amplifier system of 170 is an amplifier fluidic that uses relatively low input flows to control higher output flows. The fluid entering the amplifier system 170 becomes a forced current to flow at selected ratios within the output pathways by the careful design of the internal forms of the amplifier system 170. The inlet passages 144 and 146 of the fluid ratio system act as controls, providing jets of fluid that direct the flow from primary passage 147 into a selected amplifier output 184 or 186. The control jet flow may be of much less energy than the flow of the primary passage current, although this is not necessary. Amplifier control inputs 174 and 176 are positioned to affect the resulting flow current, thereby controlling the output through outputs 184 and 186.
[056] The internal shape of the amplifier inputs can be selected to provide a desired effectiveness in determining the flow pattern through the outputs. For example, amplifier inputs 174 and 176 are illustrated as connecting at right angles to primary input 177. Connection angles can be selected as
22/70 desired to control fluid flow. In addition, amplifier inputs 174, 176 and 177 are each shown to have nozzle restrictions 187, 188 and 189, respectively. These restrictions provide a greater jet effect as the flow through the inlets immerses in the chamber 180. The chamber 180 can also have several designs, including selection of the sizes of the inlets, angles where the inlets and outlets are attached to the chamber, the shape of the chamber, such as to minimize turbulence and flow separation, and the size and angles of the outlets. People skilled in the art will recognize that Figure 5 is just one example of a fluid amplifier system modality and that other arrangements can be employed. In addition, the number and type of fluid amplifier can be selected.
[057] Figures 6A and 6B are two Computational Fluid Dynamics models showing the flow rate amplification effects of a fluid amplifier system 270 on a flow control system in one embodiment of the invention. Model 6A shows the flow pathways when the only fluid component is natural gas. The volumetric flow rate between the first passage 244 and the second passage 246 is 30:20, with fifty percent of the total flow in primary passage 247. The fluid amplifier system 270 acts to amplify this ratio to 98: 2 between the first amplifier output 284 and second output 286. Likewise, model 6B shows a flow rate amplification from 20:30 (with fifty percent of the total flow through the primary passage) to 19:81, where the component of individual fluid is oil.
[058] The fluid amplifier system 170 illustrated in
23/70
Figure 5 is a jet-type amplifier, that is, the amplifier uses the jet effect of the input currents from the inputs to change and direct the flow path through the outputs. Other types of amplifier systems, such as a pressure type fluid amplifier, are shown in Figure 7. The 370 pressure type fluid amplifier system in Figure 7 is a fluid amplifier that uses relatively low inlet pressure values to control higher outlet pressures, that is, the fluid pressure acts as the control mechanism to direct the fluid flow. The first amplifier input 374 and the second input 3 76 each have a venturi nozzle restriction 390 and 391, respectively, which acts to increase fluid velocity and thereby reduce fluid pressure in the passage of input. Fluid pressure communication openings 392 and 393 transmit the pressure difference between the first and second ports 374 and 376 to primary port 377. The flow of fluid at primary port 377 will be tilted towards the low pressure side and away on the high pressure side, for example, when the fluid has a relatively higher proportion of the natural gas component, the fluid flow rate will be weighted for the first pass of the fluid ratio system and the first inlet 374 of the amplifier system 370. Higher flow rate at first inlet 374 will result in lower pressure transmitted through pressure opening 390, while lower flow rate at second inlet 376 will result in higher pressure communicated through opening 393. A higher pressure will push, or the lower pressure will suck, the flow of primary fluid through the
24/70 primary input 377 resulting in a greater proportion of the flow through the amplifier output 354. Note that the outputs 354 and 356 in this mode are in different positions from the outputs of the jet-type amplifier system in Figure 5.
[059] Figure 8 is a perspective view (with hidden lines displayed) of a flow control system of a preferred modality in a production tubular. The flow control system 425, in a preferred embodiment, is ground, melted, or otherwise formed within the wall of a tubular. Passages 444, 446, 447, entrances 474, 476, 477, 454, 456, chambers such as vortex chamber 452, and exits 484, 486 of ratio control system 440, fluid amplifier system 470 and 450 system of path-dependent resistance are, at least in part, defined by the shape of the outer surface 429 of the tubular wall 427. A glove is then placed on the outer surface 429 of the wall 427 and portions of the inner surface of the glove 433 define, at least in part, the various passages and chambers of system 425. Alternatively, the grinding can be on the inner surface of the glove with the glove positioned to cover the outer surface of the tubular wall. In practice, it may be preferred that the tubular wall and sleeve define only selected elements of the flow control system. For example, the path-dependent resistance system and the amplifier system can be defined by the tubular wall while the passages of the ratio control system are not. In a preferred embodiment, the first pass of the flow rate control system, because of its relative length, is wrapped or spiraled around the
Tubular 25/70. The coiled passageway can be positioned inside, outside or inside the tubular wall. Since the length of the second pass of the ratio control system is not typically required to be the same length as the first pass, the second pass may not require winding, spiraling, etc.
[060] Multiple 525 control flow systems can be used in a single tubular. For example, Figure 9 shows multiple control flow systems 525 arranged in the tubular wall 531 of a single tubular. Each flow control system 525 receives fluid input from an inner passage 532 of the production piping section. The production tubular section can have one or multiple interior passages for supplying fluid to flow control systems. In one embodiment, the production tube has an annular space for fluid flow, which can be a single annular passage or divided into multiple passages spaced over the ring. Alternatively, the tubular may have a single inner central passage from which fluid flows to one or more flow control systems. Other arrangements will be evident to those skilled in the art.
[061] Figure 10 is a schematic diagram of a flow control system having a fluid ratio system 640, a fluid amplifier system 670 that uses a pressure type amplifier with a bistable switch, and a resistance-dependent resistance system. path 650. The flow control system as seen in Figure 10 is designed to select the flow of oil over the flow of gas. That is, the system creates a greater back pressure when the forming fluid is less viscous, such as when it is composed of a
26/70 relatively larger amount of gas, by directing most of the formation fluid within the vortex mainly tangentially. When the forming fluid is more viscous, such as when it comprises a relatively larger amount of oil, then most of the fluid is directed towards the vortex mainly radially and little back pressure is created. The path-dependent resistance system 650 is downstream from amplifier 670, which, in turn, is downstream from the flow rate control system 640. As used with respect to various modalities of the fluid selector device here , downstream, means in the direction of the fluid flow during use or, further on, in the direction of such flow. Likewise, downstream, it means in the opposite direction. Note that these terms can be used to describe the relative position in a well bore, which means further or closer to the surface, such use must be obvious from the context.
[062] The fluid ratio system 640 is shown again with a first pass 644 and a second pass 646. The first pass 644 is a viscosity dependent pass and will provide greater resistance to a higher viscosity fluid. The first passage can be a narrow, relatively long tubular passage, as shown, a tortuous passage or other design that provides the necessary strength for viscous fluids. For example, a laminar path can be used as a viscosity-dependent fluid flow path. A laminar path forces fluid flow through a relatively large surface area in a relatively thin layer,
27/70 causing a decrease in speed to make the fluid flow laminar. Alternatively, a series of different sized routes can function as a viscosity dependent path. In addition, an intumescent material can be used to define a path, where the material swells in the presence of a specific fluid, thereby retracting the passage of the fluid. In addition, a material with different surface energy, such as a hydrophobic, hydrophilic, water-wettable, or oil-wettable material, can be used to define a path, where the wetting capacity of the material restricts flow.
[063] The second passage 646 is less dependent on viscosity, that is, fluids behave relatively similarly flowing through the second passage regardless of their relative viscosities. Second passage 646 is shown having a vortex diode 649 through which fluids flow. The vortex diode 649 can be used as an alternative for the passage of the nozzle 646, as explained here, as in relation to Figure 3, for example. In addition, an intumescent material or a material with special wetting capacity can be used to define a path.
[064] Fluid flows from the ratio control system 640 within the fluid amplifier system 670. The first passage 644 of the fluid ratio system is in fluid communication with the first input 674 of the amplifier system. The fluid in the second passage 646 of the fluid ratio system flows to the second inlet 676 of the amplifier system. Fluid flow at the first and second inlets combines or immerses within a flow path
28/70 single-pass primary 680. The amplifier system 670 includes a pressure type fluid amplifier 671 similar to the embodiment described above with respect to Figure 7. The different fluid flow rates in the first and second inlets create different pressures. Pressure drops are created at the first and second entries at the junctions with the pressure communication openings. For example, and as explained above, venturi nozzles 690 and 691 can be used over, or close to, the joints. Pressure communication ports 692 and 693 communicate fluid pressure from ports 674 and 676, respectively, to the fluid jet in primary passage 680. The low-pressure port, ie the port connected to the inlet with the higher flow rate, it will create a low pressure aspiration, which will direct the fluid as it is blasted through the primary passage 680 after the downstream ends of the pressure communication openings.
[065] In the modality seen in Figure 10, the fluid flow through the inlets 674 and 676 immerses in a single flow path before being actuated by the pressure communication openings. The alternative arrangement in Figure 7 shows the pressure openings directing the flow of primary inlet 377, with the flow in separating the primary inlet into two flow currents at first and second outlets 384 and 386. Flow through first inlet 374 immerses with the flow through the second outlet 386 downstream of the communication pressure openings 392 and 393. Likewise, the flow at the second inlet 376 merges with the flow at the first outlet 384 downstream of the communication openings. In Figure 10, all the
29/70 fluid flow through the fluid amplifier system 670 is immersed together in a single jet in primary passage 680 before, or upstream of the communication openings 692 and 693. Thus, the pressure openings act on the combined current of fluid flow.
[066] The amplifier system 670 also includes, in this modality, a bistable switch 673, and first and second outlets 684 and 686. The fluid that moves through primary passage 680 is separated into two streams of fluid in the first and second outlets 684 and 686. The flow of fluid from the primary passage is directed into the outlets by the effect of the pressure communicated through the pressure communication openings, with a resulting fluid flow separation into the outlets. The fluid separation between outlets 684 and 686 defines a fluid ratio; the same ratio is defined by the volumetric fluid flow rates through the path-dependent resistor inputs 654 and 656 in this mode. This fluid ratio is in an amplified ratio through the ratio between the flow through inlets 674 and 676.
[067] The flow control system in Figure 10 includes a path dependent resistance system 650. The path dependent resistance system has a first input 654 in fluid communication with the first output 684 of the 644 amplifier fluid system, a second inlet 656 in fluid communication with the second passage 646, a vortex chamber 52 and an outlet 658. The first inlet 654 directs fluid into the vortex chamber mainly tangentially. The second inlet 656 directs fluid into the vortex chamber 656 mainly radially. O
30/70 fluid entering the vortex chamber 652 mainly tangentially will spiral around the vortex wall before eventually flowing through the vortex outlet 658. The spiral fluid around the vortex chamber increases the speed with a coincident increase in friction losses. The tangential velocity produces a centrifugal force that prevents radial flow. The fluid from the second inlet enters the chamber mainly radially and mainly flows down the wall of the vortex chamber and through the outlet without spiraling. Therefore, the
system of resistance dependent in way provides a bigger resistance to fluids what come in at chamber mainly tangentially from what those what come in
mainly radially. This resistance is performed as a back pressure on the upstream fluid. Back pressure can be applied to the fluid selectively where the proportion of fluid entering the vortex is mainly tangentially controlled.
[068] The path-dependent resistance system 650 works to provide resistance to the flow of fluid and a resulting back pressure on the upstream fluid. The resistance provided to the fluid flow is dependent upon, and in response to, the fluid flow pattern imparted to the fluid by the fluid ratio system and, consequently, responsive to changes in fluid viscosity. The fluid ratio system selectively directs fluid flow into the path-dependent resistance system based on the relative viscosity of the fluid over time. The fluid flow pattern within the path-dependent resistance system determines,
31/70 at least in part, the resistance given to the flow of fluid by the path-dependent resistance system. Elsewhere in this document the use of the path-dependent resistance system is described based on the relative flow rate over time. The path-dependent resistance system may possibly be of another design, but a system that provides resistance to fluid flow through centripetal force is preferred.
[069] Note that in this modality, the outputs of the fluid amplifier system 684 and 686 are on opposite sides of the system when compared to the outputs in Figure 5. That is, in Figure 10 the first passage of the ratio system fluid, the first input of the amplifier system and the first input of the path-dependent resistance system are all on the same longitudinal side of the flow control system. That is, due to the use of a pressure type amplifier 671, where a jet type amplifier is used, as in Figure 5, the first passage of the fluid ratio control system and a first vortex inlet will be on opposite sides of the system. The relative placement of passages and inputs will depend on the type and number of amplifiers used. The critical design element is that the amplified fluid flow is directed into the appropriate vortex inlet to provide a radial or tangential flow in the vortex.
[070] The flow control system modality shown in Figure 11 can also be modified to use a primary passage in the fluid ratio system, and a primary entry in the amplifier system, as explained in relation to Figure 5 above.
32/70 [071] Figures 11 AB are Computational Fluid Dynamics models that show the results of the fluid flow test of different viscosities, through the flow system, as seen in Figure 10. The tested system used a first pass viscosity dependent 644 having an ID with a cross section of 0.04 square inches. The viscosity dependent passage 646 used a 1.4 inch diameter 649 vortex diode. A pressure type fluid amplifier 671 was employed, as shown, and as explained above. The 673 bistable switch used was 13 inches long with 0.6 inch passages. The path-dependent resistance system 650 had a 3-inch diameter chamber with a 0.5-inch outlet opening.
[072] Figure 11A shows a Computational Fluid Dynamics model of the system in which oil having a viscosity of 25 cP is tested. The fluid flow rate defined by the volumetric fluid flow rate through the first and second passages of the flow rate control system was measured as 47:53. In the 671 pressure type amplifier the flow rates were measured as 88.4% through the primary passage 680 and 6.6% and 5% through the first and second pressure openings 692 and 693, respectively. The fluid ratio induced by the fluid amplifier system, as defined by the flow rates through the first and second amplifier outputs 684 and 686, was measured as 70:30. The bistable switch or the selector system, with this flow regime, is said to be open.
[073] Figure 11B shows a Computational Fluid Dynamics model of the same system using natural gas with a
33/70 viscosity of 0.022 cP. The Computational Fluid Dynamics model is for gas under approximately 5000 psi. The fluid flow rate defined by the volumetric fluid flow rate through the first and second passages of the flow control system was measured as 55:45. In the 671 pressure amplifier, flow rates were measured as 92.6% through primary passage 680 and 2.8% and 4.6% through the first and second pressure openings 692 and 693, respectively. The fluid ratio induced by the fluid amplifier system, as defined by the flow rates through the first and second outputs of the amplifier 684 and 686, was measured as 10:90. The bistable switch or the selector system with this flow regime is said to be closed since most of the fluid is directed through the first vortex inlet 654 and enters the vortex chamber 652 mainly tangentially, as can be seen by the flow patterns in the vortex chamber, creating relatively high back pressure on the fluid.
[074] In practice, it may be desirable to use multiple fluid amplifiers in series in the fluid amplifier system. The use of multiple amplifiers will allow greater differentiation between fluids of relatively similar viscosity, that is, the system will be better able to create a different flow pattern through the system when the fluid changes relatively little in the overall viscosity. A plurality of amplifiers in series will provide further amplification of the fluid ratio created by the fluid ratio control device. In addition, the use of multiple amplifiers will help to overcome the inherent stability of any bistable switching in the
34/70 system, allowing a change in switching condition based on a minor percentage change in the fluid rate in the flow rate control system.
[075] Figure 12 is a schematic diagram of a flow control system according to an embodiment of the invention using a fluid ratio control system 740, a fluid amplifier system 770, having two amplifiers 790 and 795 in series , and a path-dependent resistance system 750. The modality in Figure 12 is similar to the flow control systems described here and will be covered only briefly. From the upstream to the downstream, the system is arranged with the flow rate control system 740, the fluid amplifier system 770, the bistable amplifier system 795, and the path dependent resistance system 750.
[076] Fluid ratio system 740 is shown to have first pass, second pass and primary pass 744, 746, and 747. In this case, both second pass 46 and primary pass 747 use vortex diodes 749. The use of vortex diodes and other control devices are selected based on design considerations, including the expected relative viscosities of the fluid over time, the preselected or target viscosity where the fluid selector is to select or allow the fluid flow relatively unrestricted through the system, the characteristics of the environment where the system is to be used, and design considerations such as space, cost, ease of system, etc. In this document, vortex diode 749 in primary passage 747 has an output greater than that of the vortex diode in the second pass 746. The diode
35/70 vortex is included in primary passage 747 to create a more desirable separation ratio, especially when the forming fluid is made up of a higher percentage of natural gas. For example, based on tests, with or without a vortex diode 749 in primary passage 747, a typical separation ratio (first: second: primary) across the passages when the fluid is composed primarily of oil was about 29: 38:33. When the test fluid was mainly composed of natural gas and no vortex diodes were used in the primary passage, the separation ratio was 35:32:33. Adding the vortex diode for the primary passage, the ratio was changed to 38:33:29. Preferably, the ratio control system creates a relatively larger ratio between independent and viscosity dependent passages (or vice versa depending on whether the user intends to select production for the higher or lower viscosity fluid). The use of the vortex diode helps to create a greater ratio. Although the difference in the use of the vortex diode can be relatively small, it enhances the performance and effectiveness of the amplifier system.
[077] Note that in this embodiment a vortex diode 749 is used in viscosity independent passage 746 instead of a multiple orifice passage. As explained here, different modalities can be employed to create passages that are relatively independent or dependent on viscosity. The use of a vortex diode 749 creates a lower pressure drop for a fluid such as oil, which is desirable in some uses of the device. In addition, the use of
36/70 selected viscosity-dependent fluid (vortex diode, orifices, etc.) can improve the fluid ratio between passages depending on the application.
[078] The fluid amplifier system 770 in the embodiment shown in Figure 12 includes two fluid amplifiers 790 and 795. The amplifiers are arranged in series. The first amplifier is a proportional amplifier 790. The first amplifier system 790 has a first port 774, second port 776, and primary port 777 in fluid communication with, respectively, the first port 746, second port 746 and primary port 747 of the system. fluid ratio control. The first inlet, second inlet and primary inlet are connected together and immerse in the fluid flow through the inlets as described in this document. The fluid flow is joined into a single fluid flow stream in the 780 proportional amplifier chamber. Fluid flow rates from the first and second inlets direct the combined fluid flow at the first output 784 and the second output 786 of the amplifier. 790 proportional amplifier. The 790 proportional amplifier system has two lobes to deal with minor flow interruption and turbulent flow. A pressure balance opening 789 fluidly connects with the two lobes to balance the pressure between the two lobes on each side of the amplifier.
[079] The fluid amplifier system also includes a second fluid amplifier system 795, in this case a bistable switching amplifier. Amplifier 795 has a first input 794, a second input 796 and a primary input 797. The first and second inputs 794 and
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796 are in fluid communication, respectively, with the first and second outputs 784 and 786. The bistable switching amplifier 795 is shown to have a primary input
797 which is in fluid communication with the inner passage of the tubular. The fluid flow from the first and second inlets 794 and 796 directs the combined fluid flows from the inlets into the first and second outlets
798 and 799. The path-dependent resistance system 750 is as described in this document.
[080] Multiple amplifiers can be used in series to intensify the rate of division of fluid flow rates. In the mode shown, for example, where a fluid made up primarily of oil is flowing through the selector system, the fluid ratio system 740 creates a flow ratio between the first and second passages of 29:38 (with the remaining 33 percent flow through primary passage). The proportional amplifier system 790 can amplify the ratio to approximately 20:80 (first: second outputs of amplifier system 790). The 795 bistable switching amplifier system can then amplify the additional ratio to, say, 10:90 as the fluid enters the first and second entrances to the path-dependent resistance system. In practice, a bistable amplifier tends to be quite stable. That is, switching the flow pattern at the outputs of the bistable switch may require a relatively large change in the flow pattern at the inputs. The proportional amplifier tends to divide the flow rate more evenly based on the input flows. The use of a proportional amplifier, such as the 790, will assist in
38/70 creation of a sufficiently large change in the flow pattern within the bistable switch to effect a change in the switch's condition (open and closed ”and vice versa).
[081] The use of multiple amplifiers in a single amplifier system may include the use of any type or design of the amplifier known in the art, including pressure, jet, bistable, proportional amplifiers, etc., in any combination. It is specifically taught that the amplifier system can use any number and type of fluid amplifier, in series or in parallel. In addition, amplifier systems may include the use of primary inputs or not, as desired. In addition, as shown, the primary inlets can be supplied with fluid directly from the inner passage of the tubular fluid source or another. In the system of Figure 12, back-duplication is shown by itself; that is, inversion of the flow direction from left to right through the system from right to left. This is a space-saving technique, but it is not critical to the invention. The specifics of relative spatial positions of the fluid ratio system, amplifier system and a path-dependent resistance system will be informed by design considerations, such as issues of available space, design, materials, system, and fabrication.
[082] Figures 13A and 13B are Computational Fluid Dynamics models that show fluid flow patterns in the flow control system mode as seen in Figure 12. In Figure 13A, the fluid used was gas
39/70 natural. The fluid ratio at the first outlet, second outlet and primary outlet of the fluid ratio system was 38:33:29. The proportional amplifier system 790 amplified the ratio of approximately 60:40 on the first and second outputs 784 and 786. This ratio was further amplified by the second system amplifier 795, where the ratio of the first input: second input: primary input was approximately 40:30:20, the output ratio of the second amplifier 795 as measured by both the first and second outputs 798 and 799 or the first and second inputs to the path dependent resistance system was approximately 99: 1. The relatively low viscosity fluid was forced to flow mainly at the first entry of the path-dependent resistance system and then at the vortex in a substantially tangential path. The fluid is forced to rotate substantially around the vortex creating a greater pressure drop than if the fluid had entered the vortex mainly radially. This pressure drop creates a back pressure on the fluid in the selector system and reduces fluid production.
[083] In Figure 13B, a Computational Fluid Dynamics model is shown where the fluid tested was composed of viscous 25cP oil. The fluid ratio control system 740 divided the flow rate by a ratio of 29:38:33. The first 790 amplifier system amplified the ratio to approximately 40:60. The second 795 amplifier system further amplified the ratio to approximately 10:90. As can be seen, the fluid was forced to flow into the resistance system
40/70 path dependent mainly through the second substantially radial inlet 56. Although some rotational flow is created in the vortex, the substantial portion of the flow is radial. This flow pattern creates a lower pressure drop on the oil than would be created if the oil mainly flowed tangentially to the vortex. Therefore, less back pressure is created in the fluid in the system. The flow control system is said to select the highest viscosity fluid, oil in this case, over the less viscous fluid, the gas.
[084] Figure 14 is a cross-sectional, perspective view of a flow control system according to the present invention as can be seen in Figure 12 positioned on a tubular wall. The various portions of the flow control system 25 are created on the tubular wall 731. A glove, not shown, or another cover is then placed over the system. The glove, in this example, forms a portion of the walls of various fluid passages. The passages and vortices can be created by grinding, melting or another method. In addition, the various portions of the flow control system can be manufactured separately and connected together.
[085] The examples and test results described above in relation to Figures 10 to 14 are designed to select a more viscous fluid, such as oil, over a fluid with different characteristics, such as natural gas. That is, the flow control system allows for relatively easier production of the fluid when it is composed of a greater proportion of oil and provides a greater restriction on the production of the fluid when it changes the
41/70 composition over time has a higher proportion of natural gas. Note that the relative proportion of oil is not necessarily required to be greater than half that of the selected fluid. It should be expressly understood that the systems described can be used to select from any fluids of different characteristics. In addition, the system can be designed to select between the forming fluid as it varies between the proportional amounts of any fluids. For example, in an oil well, where the fluid flowing from the formation must vary over time between ten and twenty percent of the oil composition, the system can be designed to select the fluid and
to allow O relatively higher flow when the fluid is compound per twenty per cent of Oil.[086] In a modality preferred, the system Can be used for select the liquid when he have a
relatively lower viscosity over when it is of relatively higher viscosity. That is, the system can select to produce gas over oil, or gas over water. Such an arrangement is useful for restricting the production of oil or water in a gas production well. Such a design change can be achieved by changing the path dependent resistance system such that the lower viscosity fluid is directed towards the vortex mainly radially when the higher viscosity fluid is directed towards the path dependent resistance system. mainly tangentially. Such a system is shown in Figure 15.
[087] Figure 15 is a schematic diagram of a flow control system according to an embodiment of the invention.
42/70 designed to select a lower viscosity fluid over a higher viscosity fluid. Figure 15 is substantially similar to Figure 12 and will not be explained in detail. Note that inlets 854 and 856 for vortex chamber 852 are modified, or inverted, such that inlet 854 directs fluid into vortex 852 mainly radially, while inlet 856 directs fluid into the vortex chamber mainly tangentially . Thus, when the fluid is of relatively low viscosity, such as when composed mainly of natural gas, the fluid is directed into the vortex mainly radially. The fluid is selected, the flow control system is opened, low resistance and back pressure is conferred on the fluid, and the fluid flows relatively easily through the system. On the other hand, when the fluid is of relatively higher viscosity, such as when composed of a higher percentage of water, it is directed towards the vortex mainly tangentially. The higher viscosity fluid is not selected, the system is closed, higher resistance and back pressure (which would be conferred without the system in place) is conferred to the fluid, and fluid production is reduced. The flow control system can be designed to switch between open and closed with a pre-selected viscosity or the percentage composition of fluid components. For example, the system can be designed to close when the fluid reaches 40% water (or a viscosity equal to a fluid of that composition). The system can be used in production, such as in gas wells to prevent either the production of water or
43/70 oil, or in injection systems for the selection of steam injection over water. Other uses will be evident to those skilled in the art, including the use of other characteristics of the fluid, such as density or flow rate.
[088] The flow control system can be used in other methods, too. For example, in the production and maintenance of the oil field, it is often desired to inject a fluid, typically steam, into an injection well.
[089] Figure 16 is a schematic diagram showing the use of the invention's flow control system in an injection and a production well. One or more injection wells 1200 are injected with an injection fluid, while the desired formation fluids are produced in one or more production well 1300. Production well 1300 well bore 1302 extends through formation 1204. One pipe production column 1308 extends through the well bore with a plurality of pipe production sections 24. Pipe production sections 24 can be isolated from another, as described in relation to Figure 1, by packers 26. Flow control systems can be used in either or both of the injection and production wells.
[090] Injection well 1200 includes a well bore 1202 extending through a formation having hydrocarbons 1204. The injection apparatus includes one or more steam supply lines 1206 that typically extend from the surface to the injection well bottom in a 1208 pipe column. Injection methods are known in the art and will not be described in detail here. The multiple 1210 injection port systems are
44/70 spaced along the length of the 1208 pipe column along the target zones of the formation. Each of the opening systems 1210 includes one or more autonomous flow control systems 1225. The flow control systems can be of any particular arrangement discussed here, for example, of the design shown in Figure 15, shown in the preferred mode for use injection. During the injection process, hot water and steam are often mixed and exist in varying ratios in the injection fluid. Often, hot water is circulated at the bottom of the well until the system reaches the desired pressure and temperature conditions to mainly supply steam for injection into the formation. It is not typically desirable to inject hot water into the formation.
[091] Consequently, flow control systems 1225 are used to select the injection of steam (or other injection fluid) over injection of hot water or other less desirable fluids. The fluid ratio system will divide the injection fluid into flow ratios based on a relative fluid flow characteristic, such as viscosity, as it changes over time. When the injection fluid has an undesirable proportion of water and consequently a relatively higher viscosity, the ratio control system will split the flow accordingly and the selector system will direct the fluid into the tangential inlet of the vortex thereby restricting the injection of water in the formation. As the injection fluid changes to a higher vapor ratio, with a consequent shift to a lower viscosity, the selector system directs the fluid into the resistance system
45/70 path dependent mainly radially allowing steam injection with less back pressure than if the fluid had entered the path dependent resistance system mainly tangentially. The fluid ratio control system 40 can divide the injection fluid based on any characteristic of the fluid flow, including viscosity, density and speed.
[092] In addition, flow control systems 25 can be used in production well 1300. The use of selector systems 25 in the production well can be understood through the explanation here, especially with reference to Figures 1 and 2. In As steam is forced through formation 1204 from injection well 1200, the resident hydrocarbon, for example oil, in the formation is forced to flow to and into production well 1300. Flow control systems 25 over the production well 1300 will select the desired production fluid and restrict the production of injection fluid. When the injection fluid breaks and begins to be produced in the production well, flow control systems will restrict
production of fluid injection. IS typical that the fluid in injection go break along of sections from the well in production in form irregular. An turn that the systems in control in flow are positioned to along sections in
production pipelines, flow control systems will allow less restricted production of forming fluid in sections of production piping where the break did not occur and restrict the production of injection fluid from sections where the break occurred. Note that the fluid flow from each section of production piping
46/70 is connected to production column 302 in parallel to provide such a selection.
[093] The injection methods described above are described by steam injection. It is to be understood that carbon dioxide or another injection fluid can be used. The selector system will operate to restrict the flow of undesirable injection fluid, such as water, while not providing increased resistance to the desired injection fluid flow, such as steam or carbon dioxide. In its most basic design, the flow control system for use in injection methods is reversed in operation from fluid flow control, as explained here for use in production. That is, the injection fluid flows from the supply lines, through the flow control system (flow rate control system, amplifier system and path-dependent resistance system) and then into the formation . The flow control system is designed to select the preferred injection fluid, that is, to direct the injection fluid in the path-dependent resistance system mainly radially. Undesirable fluid, such as water, is not selected, that is, it is directed towards the path-dependent resistance system mainly tangentially. Thus, when undesirable fluid is present in the system, greater back pressure is created in the fluid and the fluid flow is restricted. Note that a greater back pressure is given in the fluid that enters mainly tangentially than it would be given where the selector system did not use. This does not require that the back pressure necessarily be higher in an unselected fluid than in a
47/70 selected fluid, although this may be preferred as well.
[094] A bistable switch, as shown in switch 170 in Figure 5 and switch 795 in Figure 12, has properties that can be used for flow control, even without using a flow rate system. The performance of the 795 bistable switch is dependent on flow rate, or speed. That is, at low speeds or flow rates, switch 795 does not have bistability, the fluid flows into outlets 798 and 799 in approximately equal amounts. As the flow rate inside the 795 bistable switch increases, bistability eventually forms.
[095] At least one bistable switch can be used to provide selective fluid production in response to varying fluid speed or flow rate. In such a system, the fluid is selected or the fluid control system is opened, where the fluid flow rate is under a pre-selected rate. Fluid at a low rate will flow through the system with relatively little resistance. When the flow rate increases above the preselected rate, the switch is closed inverted and the fluid flow is resisted. The closed valve will, of course, reduce the flow rate through the system. A bistable switch 170, as seen in Figure 5, once activated, will provide a Coanda effect on the fluid stream. The Coanda effect is the tendency of a jet of fluid to be attracted to a neighboring surface. The term is used to describe the tendency of the jet of fluid leaving the flow rate system, once directed into a selected switch outlet, such as outlet 184, to stay directed on that flow path, even when the flow returns to
48/70 its previous condition, due to the proximity of the fluid switch wall. At a low flow rate, the bistable switch has no bistability and the fluid flows approximately equally through outlets 184 and 186 and then almost equally within vortex intakes 154 and 156. Therefore, little back pressure is created in the fluid and the flow control system is effectively opened. As the flow rate within the bistable switch 170 increases, bistability eventually forms and the switch performs as intended, directing most of the fluid flow through outlet 84 and then mainly tangentially within the vortex 152 through inlet 154, thus closing the valve. Back pressure, of course, will result in the reduced flow rate, but the Coanda effect will keep the fluid flow within the switch outlet 184 even as the flow rate drops. Eventually, the flow rate may drop enough to overcome the Coanda effect and the flow will return to approximately equal flow through the switch outputs, therefore, reopening the valve.
[096] The flow rate or speed-dependent flow control system can use fluid amplifiers, as described above in relation to fluid viscosity-dependent selector systems, as seen in Figure 12.
[097] In another embodiment of an autonomous flow control system dependent on flow rate and speed, a system that uses a fluid ratio system, similar to that shown in ratio control system 140 in Figure 5, is used. The ratio control system passages 144 and
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146 are modified when necessary to divide the fluid flow based on the relative fluid flow rate (instead of relative viscosity). A primary passage 147 can be used, if desired. The ratio control system in this mode divides the flow for a ratio based on the speed of the fluid. When the speed ratio is above a preselected value (for example, 1.0), the flow control system is closed and resists flow. When the rate of speed is below the predetermined amount, the system is opened and fluid flow is relatively unimpeded. As the speed of fluid flow changes over time, the valve will open or close in response. A flow rate control passage can be designed to provide a higher rate of increase in resistance to flow as a function of the increased speed above a target speed compared to the other passage. Alternatively, a passage can be designed to provide a lower rate of increase in resistance to fluid flow as a function of fluid velocity above a target speed compared to the other passage.
[098] Another modality of a velocity-based fluid valve is seen in Figures 17A-C, where a fluid path-dependent resistance system 950 is used to create a bistable switch. The path-dependent resistance system 950 preferably has only a single inlet 954 and a single outlet 958 in this mode, although other inlets and outlets can be added to regulate flow, flow direction, eliminate turbulence, etc. When the fluid flows below a preselected speed or flow rate, the fluid tends to flow simply
50/70 through vortex outlet 958 without substantial rotation over vortex chamber 952 and without creating a significant pressure drop across the path-dependent resistance system 50 as seen in Figure 17A. As the velocity or flow rate increases above a preselected velocity, as seen in Figure 17B, the fluid swirls around vortex chamber 952 before exiting through outlet 958, thus creating a further drop in pressure through the system. The bistable vortex switch is then closed. As the velocity or flow rate decreases, as shown in Figure 17C, the fluid continues to flow over the vortex chamber 952 and continues to experience a significant pressure drop. The pressure drop across the system creates a corresponding back pressure on the upstream fluid. When the speed or flow rate drops sufficiently, the fluid will return to the flow pattern seen in Figure 17A and the switch will open again. A hysteresis effect is expected to occur.
[099] This application of a bistable switch allows the control of fluids based on changes in the velocity or fluid flow rate characteristic. Such control is useful in applications where it is desirable to keep the production or injection of speed or flow rate above or below a certain rate. The additional application will be evident to those skilled in the art.
[100] Flow control systems, as described here, can also use changes in fluid density over time to control fluid flow. The valves and autonomous systems described here depend on changes in a fluid flow characteristic. How
51/70 described above, fluid viscosity and flow rate may be the characteristic of the fluid used to control the flow. In an exemplary system designed to take advantage of changes in fluid density characteristic, a flow control system as seen in Figure 3 provides a fluid ratio system 40 that employs at least two passages 44 and 46 where one pass is more density dependent than the other. That is, passage 44 provides greater resistance to flow for a fluid having a higher density whereas the other passage 46 is substantially density independent or has an inverse flow relationship to density. In such a way, as the fluid changes to a pre-selected density it is selected for production and flows with relatively less resistance through the entire system 25, with less counter pressure conferred; that is, the system or valve will be opened. On the other hand, as the density changes over time to an undesirable density, the flow rate control system of 40 will change the outlet ratio and system 25 will provide a relatively higher back pressure, that is, the valve is closed.
[101] Other flow control system arrangements can be used with a density dependent modality as well. Such arrangements include the addition of amplifier systems, path-dependent resistance systems and the like as explained here. In addition, density-dependent systems can use bistable switches and other fluidic control devices described herein.
[102] In such a system, the fluid is selected or the
52/70 fluid selector valve is opened, where the fluid density is above or below a preselected density. For example, a system designed to select fluid production when it is made up of a relatively higher percentage of oil, is designed to select fluid production, or to be open, when the fluid is above a target density. On the other hand, when the fluid density falls below the target density, the system is designed to be closed. When the density falls below the preselected density, the switch is closed inverted and the flow of fluid is resisted.
[103] The density-dependent flow control system can use fluid amplifiers, as described above in relation to fluid viscosity-dependent flow control systems, as seen in Figure 12. In one embodiment of a autonomous density-dependent flow control, a system that uses a fluid ratio system, similar to that shown in the ratio control system 140 in Figure 5, is used. The ratio control system passages 144 and 146 are modified, when necessary, to split the fluid flow based on the relative density of the fluid (instead of relative viscosity). A primary passage 147 can be used, if desired. The ratio control system in this mode divides the flow into a ratio based on the density of the fluid. When the density ratio is above (or below) a pre-selected ratio, the selector system is closed and resists flow. As the density of fluid flow changes over time, the valve will open or close in response.
53/70 [104] The speed-dependent systems described above can be used in the steam injection method where there are multiple injection ports fed from the same steam supply line. Often, during steam injection, a thief zone is found which releases a disproportionate amount of steam from the injection system. It is desirable to limit the amount of steam injected into the thief zone so that all zones fed by a supply of steam receive appropriate amounts of steam.
[105] Returning to Figure 16 again, an injection well 1200, with steam source 1201 and steam supply line (s) 1206, which supplies steam to multiple 1210 injection port systems is used. Flow control systems 1225 are speed-dependent systems, as described above. Injection steam is delivered from supply line 1206 to openings 1210 and from there into formation 1204. Steam is injected through the speed-dependent flow control system, such as a bistable switch 170, seen in Figure 5, at a low pre-selected rate where the switch has no bistability. Steam simply flows to exits 184 and 186 in a basically similar proportion. Outlets 184 and 186 are in fluid communication with inlets 154 and 156 of the path-dependent resistance system. The path-dependent resistance system 150 will therefore not create a significant back pressure in the vapor that will enter the formation relatively easily.
[106] If a thief zone is found, the rate of vapor flow through the flow control system will increase
54/70 above the low pre-selected injection rate for a relatively high rate. The increased flow rate of steam through the bistable switch will cause the switch to be bistable. That is, switch 170 will force a disproportionate amount of steam flow through the bistable switch output 184 and into the path-dependent resistance system 150 through the mainly tangentially oriented input 154. Thus, the rate of vapor injection within the thief zone will be restricted by autonomous fluid selectors. (Alternatively, speed-dependent flow control systems can use the path-dependent resistance system shown in Figure 17 or other speed-dependent systems described elsewhere for similar effect).
[107] A hysteresis effect is expected to occur. As the steam flow rate increases and creates bistability in switch 170, the flow rate through flow control system 125 will be constrained by the back pressure created by path dependent resistance system 140. This, in turn, will reduce the flow rate to the pre-selected low rate, at which point the bistable switch will cease to function, and the steam will again flow relatively evenly through the vortex inlets and into the formation without restriction.
[108] The hysteresis effect may result in a pulse during injection. The pulse during the injection can lead to better penetration of the pore space since the transient pulse will be pulsating against the inertia of the surrounding fluid and the pathways within the pore space more
Tight 55/70 can become the path of least resistance. This is an additional benefit for the project, where the pulse is at the appropriate rate.
[109] To reset the system, or return to the initial flow pattern, the operator reduces or stops the flow of steam within the supply line. The steam supply is then restored and the bistable switches are returned to their initial condition without bistability. The process can be repeated as needed.
[110] In some locations, it is advantageous to have an autonomous flow control system or valve that restricts the production of injection fluid once it starts to break down inside the production well, however, once the break has occurred across the entire well, the autonomous fluid selector valve turns off. In other words, the autonomous fluid selector valve restricts water production in the production well until the point is reached when this restriction is hindering the formation's oil production. Once the point is reached, the flow control system ceases, restricting production within the production well.
[111] In Figure 16, concentrating production well 1300, production pipe column 1308 has a plurality of production pipe sections 24, each with at least one autonomous flow control system 25.
[112] In one embodiment, the autonomous flow control system functions as a bistable switch, as seen in Figure 17 on bistable switch 950. The bistable fluid switch 950 creates a region where different drops
56/70 pressure can be found for the same flow rate. Figure 18 is a graph of pressure P versus flow rate Q illustrating the flow through the bistable switch, path dependent resistance system 950. As the fluid flow rate increases in region A, the pressure drops through the system which gradually increases. When the flow rate increases at a preselected rate, the pressure will jump, as seen in region B. As the increased pressure leads to the reduced flow rate, the pressure will become relatively high, as seen in region C If the flow rate drops enough, the pressure will drop significantly and the cycle can start again. In practice, the benefit of this hysteresis effect is that if the operator knows what end position he wants the switch to be in, he can reach it, either starting with a very low flow rate and gradually increasing to the desired level or, starting with a very high flow rate and gradually decreasing to the desired level.
[113] Figure 19 is a schematic drawing showing a flow control system according to a modality of the invention having a ratio control system, the amplifier system and path-dependent resistance system, exemplary for use in replacing the device. inflow control. Flow control devices (ICD), such as those commercially available from Halliburton Energy Services, inc., Under the trade name EquiFlow, for example. The inflow of the reservoir varies, sometimes running for a rapid advance and other times slowing for a delay. Any conditions must be regulated so that the value reserves can be
57/70 fully recovered. Some wells experience the heel-toe effect, differences in permeability and water challenges, especially in high viscosity oil reserves. An ICD attempts to balance the inflow or production across the completion column, improving productivity, performance, and efficiency, by achieving consistent flow over each production interval. An ICD typically moderates the flow of high-productivity zones and encourages the flow of low-productivity zones. A typical ICD is installed and combined with a sand screen in an unconsolidated reservoir. The reservoir fluid is run from the formation through the sand screen and into the flow chamber, where it continues through one or more tubes. Tube lengths and internal diameters are designed to induce the appropriate pressure drop to move the flow through the tube at a stationary rate. The ICD equalizes the pressure drop, producing a more efficient completion and adding to the production life as a result of a delayed water-gas cone. Production per unit of length is also intensified.
[114] The flow control system in Figure 19 is similar to that in Figures 5, 10 and 12 and will therefore not be discussed in detail. The flow control system shown in Figure 19 is either speed dependent or flow rate dependent. The ratio control system 1040 has first passage 1044 with first fluid flow restrictor 1041 therein and a second inlet passage 1046 with second flow restrictor 1043 therein. A primary pass 1047 can be used as well and can
58/70 also have a 1048 flow restriction. Passage restrictions are designed to produce different pressure drops through restrictions as the fluid flow rate changes over time. The flow restrictor in the primary passage can be selected to provide the same pressure drop over the same flow rates as the restrictor in the first or second passage.
[115] Figure 20 is a graph indicating pressure, P, versus flow rate, Q, curves for first pass 1044 (# 1) and second pass 1046 (# 2), each with selected restrictors. In a low pressure conduction, line A, there will be more fluid flow in the first passage 1044 and proportionally less fluid flow in the second passage 1046. Consequently, the fluid flow that leaves the amplifier system will be tilted towards outlet 1086 and to inside the vortex chamber 1052 through the radial inlet 1056. The fluid will not rotate substantially in the vortex chamber and the valve will open, releasing the flow without providing substantial back pressure. At a high conduction pressure, as in line B, the flow of fluid provided through the first and second passages will reverse and fluid will be directed to the vortex chamber mainly tangentially creating a relatively large pressure drop, giving counter pressure to the fluid and closing the valve.
[116] In a preferred embodiment where production is required to be limited to higher conduction pressures, the primary pass restrictor is preferably selected to mimic the behavior of the restrictor on the first pass 1044. When restriction 1048
59/70 behaves in a similar manner to restrictor 1041, restriction 1048 allows less fluid flow due to high pressure, thus restricting fluid flow through the system.
[117] Flow restrictors can be orifices, viscous tubes, vortex diodes, etc. Alternatively, restrictions can be provided by inclined column members or pressure sensitive components as is known in the art. In the preferred embodiment, restriction 1041 in the first passage 1044 has flexible filaments that block flow at low conduction pressure, but bend out of the way at a high pressure drop and allow flow.
[118] This design for use as an ICD provides greater resistance to flow, once a specified flow rate is achieved, essentially allowing the designer to choose the top rate through the pipe column section.
[119] Figure 21 shows a modality of a flow control system according to the invention having several valves in series, with an auxiliary flow passage and secondary path dependent resistance system.
[120] A first fluid selector valve system 1100 is arranged in series with a second fluid valve system 1102. The first flow control system 1100 is similar to those described herein and will not be described in detail. The first fluid selector valve includes a flow rate control system 1140 with first pass, second pass and primary pass 1144, 1146 and 1147, a fluid amplifier system 1170, and a
60/70 path dependent resistance 1150, namely a path dependent resistance system with vortex chamber 1152 and outlet 1158. The second fluid valve system 1102 in the preferred embodiment shown has a selective path dependent resistance system 1110, in this case a path-dependent resistance system. The path-dependent resistance system 1110 has a radial inlet 1104 and a tangential inlet 1106 and outlet 1108.
[121] When a fluid having preferred viscosity (or flow rate) characteristics, to be selected, is flowing through the system, then the first flow control system will behave in an open manner, allowing fluid flow without substantial back pressure being created, with the fluid flowing through the path dependent resistance system 1150 of the first valve system mainly radially. Thus, the minimum pressure drop will occur over the first valve system. In addition, the fluid that leaves the first valve system and enters the second valve system through radial inlet 1104 will create a substantially radial flow pattern in the vortex chamber 1112 of the second valve system. A minimum pressure drop will occur over the second valve system as well. This two-step series of self-contained fluid selector valve systems allows loss tolerance and a wider outlet opening in the 1150 path-dependent resistance system of the first 1100 valve system.
[122] Inlet 1104 receives fluid from auxiliary passage 1197 which is shown fluidly connected to the same fluid source 1142 as the first valve system
61/70 autonomous 1100. Alternatively, auxiliary passage 1197 may be in fluid communication with a different fluid source, such as fluid from a separate production zone along a production tube. Such an arrangement will allow the fluid flow rate in one zone to control fluid flow in a separate zone. Alternatively, the auxiliary passage can be the fluid flowing from a lateral perforation, while the fluid source for the first valve system 1100 is received from a flow line to the surface. Other arrangements will be apparent. It must be obvious that the auxiliary passage can be used as the control input and the tangential and radial vortex inputs can be inverted. Other alternatives can be employed as described elsewhere in this document, such as adding or subtracting amplifier systems, flow rate control modifications, vortex modifications and substitutes, etc.
[123] Figure 22 is a schematic diagram of a reverse cementation system 1200. Well bore 1202 extends into an underground formation 1204. A cement column 1206 extends into well bore 1202, typically within a coating. The cementing column 1206 can be of any type known in the art or identified afterwards capable of delivering cement into the well bore in an inverse cementation procedure. During reverse cementation, cement 1208 is pumped into the ring 1210 formed between the wall of the borehole 1202 and the cementation column 1206. The cement, whose flow is indicated by arrows 1208, is pumped into the ring 1210 in a location above the hole and down through the ring to the bottom
62/70 of the well hole. The ring thus fills from the top down. During the process, the flow of cement and pumping fluid 1208, typically water or brine, is circulated under the ring to the bottom of the cementation column and then back up through the inner passage 1218 of the column.
[124] Figure 22 shows a flow control system 25 mounted at or near the bottom of the cementation column 1206 and selectively allowing fluid to flow from the outside of the cementation column into the interior passage 1218 of the column. cementation. The flow control system 25 is of a similar design to the one explained here in relation to Figure 3, Figure 5, Figure 10 or Figure 12. The flow control system 25 includes a ratio control system 40 and a resistance system path dependent 50. Preferably, system 25 includes at least one fluid amplifier system 70. Plug 1222 closes the flow except through the autonomous fluid selector valve.
[125] The flow control system 25 is designed to be open, with the fluid directed primarily through the radial inlet of the path-dependent resistance system 50, when a lower viscosity fluid, such as pumping fluid, such as brine, is flowing through system 25. As the viscosity of the fluid changes when the cement makes its way down to the bottom of the well hole and the cement begins to flow through the control system 25, the system selector closes, directing the fluid now of higher viscosity (cement) through the tangential inlet of the path-dependent resistance system 50. The brine and water flow
63/70 easily through the selector system once the valve is opened when such fluids flow through the system. Higher viscosity cement (or other unselected fluid) will cause the valve to close and measurably increase the pressure read at the surface.
[126] In an alternative mode, multiple parallel flow control systems are employed. In addition, although the preferred embodiment has all of the fluid directed through a single flow control system, a partial flow from the outside of the cementation column can be directed through the fluid selector.
[127] To increase the added pressure, plug 1222 can be mounted on a sealing or closing mechanism that seals the end of the cementing column, when the flow of cement increases the pressure drop through the plug. For example, the flow control system or systems can be mounted on a sealing or closing mechanism, such as a piston-cylinder system, flap valve, ball valve or the like where increased pressure closes the mechanism components . As above, the selector valve is opened where the fluid is of a selected viscosity, such as brine, and a little pressure drop occurs through the plug. When the closing mechanism is initially in an open position, fluid flows through and passes the closing mechanism and upwards through the interior passage of the column. When the closing mechanism is moved to a closed position, fluid is prevented from flowing into the inner passage outside the column. When the mechanism is in the closed position, all of the pumping fluid or cement is directed through the
64/70 flow control system 25.
[128] When the fluid changes from a higher viscosity, a greater back pressure is created in the fluid below the selector system 25. This pressure is then transferred to the closing mechanism. This increase in pressure moves the closing mechanism to the closed position. The cement is thus prevented from flowing into the passage of the cementation column.
[129] In another alternative, a pressure sensor system can be employed. When the fluid moving through the fluid amplifier system changes to a higher viscosity, due to the presence of cement in the fluid, the flow control system creates a greater back pressure on the fluid, as described above. This pressure increase is measured by the pressure sensor system and read at the surface. The operator then stops the pumping of the cement, knowing that the cement has filled the ring and reached the bottom of the cementation column.
[130] Figure 23 shows a schematic view of a preferred embodiment of the invention. Note that the two inlets 54 and 56 for the vortex chamber 52 are not perfectly aligned with the direct fluid flow perfectly tangentially (ie exactly 90 degrees for a radial line from the center of the vortex) nor perfectly radially ( that is, directly towards the center of the vortex), respectively. Instead, the two inputs 54 and 56 are directed on a rotation maximization path and a rotation minimization path, respectively. In many ways, Figure 23 is similar to Figure 12 and will therefore not be described in detail here.
65/70
Similar numbers are used for Figure 12. The optimization of the vortex input arrangements is a step that can be performed using, for example, Computational Flow Dynamics models.
[131] Figures 24A-D show other embodiments of the path-dependent resistance system of the invention. Figure 24A shows a path-dependent resistance system with only one passage 1354 that enters the vortex chamber. The flow control system 1340 changes the angle of entry of the fluid as it enters the 1352 chamber from this single passage. The flow of fluid F through the fluid ratio controller passages 1344 and 1346 will cause a different direction of the fluid jet at outlet 1380 of the fluid ratio controller 1340. The angle of the jet will either cause rotation or will minimize rotation in the vortex chamber 1350 by the fluid before it leaves the chamber at outlet 1358.
[132] Figure 24B-C is another modality of the path dependent resistance system 1450, where the two entry passages enter the vortex chamber mainly tangentially. When the flow is balanced between passages 1454 and 1456, as shown in Figure 24B, the resulting flow in vortex chamber 1452 has minimal rotation before exiting outlet 1458. When the flow reducing one of the passages is greater than the flow that reduced another path of the passage, as shown in Figure 24C, the resulting flow in vortex chamber 1452 will have substantial rotation before flowing through outlet 1458. The rotation in the flow creates back pressure in the upstream fluid in the system. Surface characteristics, path orientation
66/70 outlet, and the other fluid path characteristics can be used to cause more flow resistance for one direction of rotation (such as counterclockwise rotation) than for another direction of rotation (such as clockwise rotation).
[133] In Figure 24D, multiple tangential inlet paths 1554 and multiple radial inlet paths 1556 are used to minimize flow jet interference to the entrance of vortex chamber 1552 into the path dependent resistance system 1550. Thus, the radial path can be separated into multiple radial entry paths directed into vortex chamber 1552. Likewise, the tangential path can be divided into multiple tangential entry paths. The resulting fluid flow in the vortex chamber 1552 is determined, at least in part, by the entry angles of the multiple inlets. The system can be selectively designed to create more or less fluid spins over the 1552 chamber before exiting through outlet 1558.
[134] Note that in the fluid flow control systems described here, the fluid flow in the systems is divided and immersed in several flow currents, but that the fluid is not separated into its constituent components, that is, the flow control systems are not fluid separators.
[135] For example, where the fluid is mainly natural gas, the flow rate between the first and second passages can reach 2: 1 since the first pass provides relatively little resistance to the flow of natural gas. The flow rate will be lower, or even inverted, as the proportional quantities of
67/70 fluid components change. The same passages can result in a flow rate of 1: 1 or even 1: 2, where the fluid is mainly oil. When the fluid has oil and natural gas components the ratio will fall somewhere in between. As the proportion of fluid components changes over the life of the well, the flow rate through the ratio ratio control system will change. Similarly, the ratio will change if the fluid contains the water and oil components based on the relative characteristic of the water and oil components. Therefore, the fluid ratio control system can be designed to result in the desired fluid flow rate.
[136] The flow control system is arranged to direct fluid flow having a greater proportion of the undesirable component, such as natural gas or water, into the vortex chamber mainly tangentially, thus creating greater back pressure on the fluid than if it was allowed to flow upstream, without passing through the vortex chamber. This back pressure will result in a lower rate of fluid production from the formation over the production interval than would otherwise occur.
[13 7] For example, in an oil well, the production of natural gas is undesirable. As the proportion of natural gas in the fluid increases, thereby reducing the viscosity of the fluid, a greater proportion of fluid is directed into the vortex chamber through the tangential inlet. The vortex chamber provides a back pressure on the fluid, thereby restricting the flow of fluid. As the proportion of components of the fluid to be produced changes to
68/70 a higher proportion of oil (for example, as a result of oil in inversion of the formation as a lowering gas), the viscosity of the fluid will increase. The fluid ratio system will, in response to the change in characteristic, decrease or reverse the fluid flow rate through its first and second passages. As a result, a larger proportion of the fluid will be directed mainly radially into the vortex chamber. The vortex chamber offers less resistance and creates less back pressure in the fluid that enters the chamber mainly radially.
[138] The above example refers to the restriction of natural gas production, where oil production is desired. The invention can also be applied to restrict water production where oil production is desired, or to restrict water production when gas production is desired.
[139] The flow control system offers the advantage of operating autonomously in the well. In addition, the system has no moving parts and is therefore not susceptible to being stuck like fluid control systems with mechanical valves and the like. In addition, the flow control system will operate regardless of the orientation of the system in the well hole, so that the tubular containing the system does not need to be oriented in the well. The system will operate in a vertical or bypassed well.
[140] Although the preferred flow control system is completely autonomous, neither the inventive flow direction control system nor the inventive path dependent resistance system necessarily have to be
69/70 combined with the other preferred embodiment. Thus, one system or another could have moving parts, or electronic controls, etc.
[141] For example, although the path-dependent resistance system is preferably based on a vortex chamber, it could be designed and built to have moving portions to work with the ratio control system. Namely, two outlets from the ratio control system could connect to either side of a balanced pressure piston, thus making the piston able to change from one position to another. A position would, for example, cover an exit opening, and a position would open it. Hence, the reason control system does not have a vortex-based system to allow one to appreciate the benefit of the inventive reason control system. Likewise, the inventive path-dependent resistance system can be used with a more traditional actuation system, including sensors and valves. The systems of the invention may also include the data output subsystems, to send data to the surface, to allow the operator to see the state of the system.
[142] The invention can also be used with other flow control systems, such as inflow control devices, slip sleeves, and other flow control devices that are already well known in the industry. The system of the invention can be in parallel or in series with these other flow control systems.
[143] Although this invention has been described with reference to illustrative modalities, this description is not
70/70 is intended to be interpreted in a limiting sense. Various modifications and combinations of the illustrative modalities, as well as other modalities of the invention, will be apparent to those skilled in the art upon reference to the description. It is therefore intended that the attached claims cover any modifications or modalities.

权利要求:
Claims (17)
[1]
1. Well apparatus for installation in a well borehole in an underground area, characterized by the fact that it comprises: a vortex arrangement in fluid communication between the inside and outside of the well apparatus, the vortex arrangement having a vortex chamber (52), an inlet (54) through the perimeter of the vortex chamber (52), and an outlet (58) through the bottom surface of the vortex chamber (52), and the resistance of the fluid flow through the vortex chamber (52) changes autonomously in response to changes in fluid flow characteristics.
[2]
2. Well apparatus according to claim 1, characterized in that the characteristics of the fluid flow are viscosity, density, or flow rate.
[3]
3. Well apparatus, according to claim 1, characterized in that the vortex arrangement is in fluid communication between the inside and the outside of the well apparatus to communicate injection fluids from the inside of the well apparatus to the exterior of the well apparatus or to communicate production fluids from the outside to the interior of the well apparatus.
[4]
4. Well apparatus according to claim 1, characterized in that the resistance to the flow of fluid through the vortex chamber (52) is lower for the flow of fluid having a higher viscosity and higher for the flow of fluid having a lower viscosity.
[5]
5. Well apparatus, according to claim 1, characterized by the fact that it is in fluid communication with a production column (22) or completion to communicate the fluid flow between the well apparatus and the
Petition 870190079476, of 16/08/2019, p. 5/31
2/4 surface.
6. Device in well, in wake up with The claim 1, featured by the fact in the chamber in vortex (52) include characteristic of control flow directional. 7. Device in well, in wake up with The claim 6, featured by the fact in the control characteristic in directional flow include at least a gap, groove, or wall. 8. Apparatus in well, in wake up with The claim 1, featured pel the fact in The entrance to be an first entry
(54), and additionally comprise a second inlet (56), and the first and second inlets (54, 56) direct the flow of fluid within the vortex chamber (52) at different angles.
[6]
9. Well apparatus according to claim 8, characterized in that one of the first and second inlets (54, 56) directs the fluid flow to rotate around the vortex chamber (52).
[7]
10. Well apparatus according to claim 9, characterized in that the first and second inlets (54, 56) are in fluid communication with a first (44) and a second passage (46) of fluid, and the ratio of fluid flow through the first (44) and the second fluid passage (46), change autonomously in response to changes in the fluid flow characteristic.
[8]
11. Method for controlling the flow of fluid in an underground well bore, characterized by the fact that it comprises: a
Communication flow in fluid through a camera in vortex (52) in a via flow between the interior of one device in well in one bore underground well (12) and O outside of device in well; and change, autonomously, The
Petition 870190079476, of 16/08/2019, p. 6/31
3/4 resistance of the fluid flow through the vortex chamber (52) in response to the change in a fluid flow characteristic.
[9]
12. Method according to claim 11, characterized in that the fluid flow characteristic is viscosity, density or flow rate.
[10]
13. Method according to claim 11, characterized in that it comprises selectively reducing the resistance of the fluid flow of a desired characteristic.
[11]
14. Method according to claim 13, characterized in that it additionally comprises a communication of the production fluid into the well apparatus from the outside of the well apparatus.
[12]
15. Method according to claim 11, characterized by the fact that it also comprises, before the communication of the fluid flow through the vortex chamber (52), an autonomous alteration of a fluid flow ratio defined between two fluid passages in communication with the vortex chamber (52) in response to a change in the fluid flow characteristic.
[13]
16. Method according to claim 11, characterized by the fact that it further comprises the provision of an increased resistance to the fluid flow of lower viscosity and the provision of decreased resistance of the fluid flow of higher viscosity.
[14]
17. Method, according to claim 11, characterized in that it additionally comprises the provision of a greater resistance to the flow of fluid with a greater proportion of natural gas or water, and the provision of less resistance to
Petition 870190079476, of 16/08/2019, p. 7/31
4/4 to the fluid flow of higher proportion of oil.
[15]
18. Method according to claim 15, characterized by the fact that it additionally comprises the direction of fluid flow within the vortex chamber (52) at varying angles in response to the variation in the fluid flow ratio between the first (44) ) and the second passage (46).
[16]
19. Method according to claim 15, characterized in that it further comprises the combination of fluid flows from the first (44) and the second passage (46) before the communication of fluid flow through the vortex chamber (52) .
[17]
20. Method according to claim 11, characterized in that it further comprises fluid flow through a fluid diode, fluid amplifier, fluid changer, or fluid restrictor.

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法律状态:
2019-01-08| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2019-06-18| B06T| Formal requirements before examination|

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2019-11-05| B09A| Decision: intention to grant|

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2019-12-17| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 26/01/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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